Reference

How the chapters connect

Nodes are chapters, sized by how many calibration symbols they touch; an edge means the two share symbols, weighted so a rare shared symbol counts for more than a common one. Chapters 4 and 40 are excluded — the ECU matrix and the glossary are supersets and would otherwise link to everything. The layout is computed at build time with a fixed seed, so it is the same picture on every visit.

Executive Summary — What a factory DAMOS actually contains, and what this manual is for.01Bosch Project Taxonomy — Decoding 8-character filenames, the EPK, VAG/Bosch part numbers, and four real files.02Benchmark Calibrations — File-level deconstruction of the seven benchmark calibrations, and MAP linearisation.03DAMOS-to-ECU Matrix — The master matrix: every DAMOS mapped to its ECU, HW number, SW number and car.04Cross-Flash Clusters — Sibling clusters and what will actually cross-flash, plus KWP2000 and seed-key.05Memory Geometry & Axes — Flash mirroring, inline vs shared axes, and the 40-map cross-calibration offset table.06DFPM & Emissions Strategy — DFPM locations, the ESKONF bitmask, and a two-tier emissions delete strategy.07Engineering Recommendations — The engineering recommendations distilled from the whole document.08Donor ECU Conversion — Converting 8E0 / 4B0 / 8D0 / 8N0 / 06B donors to transverse AWP specification.09Serial EEPROM & Immo — The 512-byte immo EEPROM, page by page, with a working checksum fixer.10Flash Checksum Hierarchy — The three checksum tiers, the block descriptor table, and a standalone fixer.11RAM Logging & .ecu Files — C167CR RAM layout, the 25 channels worth logging, and generating an .ecu file.12121-Pin Harness — The 121-pin harness, platform divergences, and a full repin matrix.13Code Hooks & Patching — Memory segments, code caves, and five working firmware patches in assembly.14Injector Mathematics — Injector scaling, voltage-dependent dead time, and minimum pulse width.15Torque Model & Inversion — KFMIRL vs KFMIOP, the inversion rule, and why E-Gas goes limp.16Boost Control & LDR PID — N75 operation, the LDR PID chain, and recalibrating a stiffer wastegate.17Knock Control & BTS — Piezo knock filtering, retard dynamics, the ATR model and BTS enrichment.18VVT Cam Phasing — NWST cam phasing, scavenging, and the engagement windows that exploit it.19Bench Flashing & BSL — Bench harness, power sequencing, and recovering a bricked ECU over BSL.20Cold Start Enrichment — The four stages of cold start and retuning them for big injectors or E85.21E-Gas Throttle Control — E-Gas plausibility, throttle-body scaling, and the mandatory VCDS realign.22Drivetrain CAN Bus — CAN frame bitfields, the gateway, and a standalone engine-swap emulator.23Flex-Fuel / Ethanol — Ethanol sensor hardware, the C167 blending routine, and interpolation formulas.24Troubleshooting & Failsafes — No-start and limp-mode flowcharts, plus the ten emergency failsafe modes.25Wideband O2 & CJ125 — LSU 4.2 diffusion physics, the CJ125 pinout, and closed-loop troubleshooting.26Diverter Valve N249 — The N249 electro-pneumatic plumbing and a clean bypass that stores no DTCs.27EVAP & Leak Detection Pump — The V144 leak-detection pump cycle and how to delete it without leaving codes.28Dwell & Ignition Coils — Coil saturation, dwell maps, and converting to an R8 2.0T FSI coil pack.29Water-Methanol Injection — Driving spare pin 116 as a progressive WMI solenoid with hard failsafes.30MAFless / Speed Density — Converting to speed density: FRLFN rescaling, trim unlocking, fault suppression.31Anti-Jerk Damping — Single-mass flywheel resonance and the ARMIN / KFFDLGO damping recalibration.32Transmission Interfacing — Shift-torque coordination over CAN and a full manual transmission swap.33PCB Repair & IC Pinouts — PCB silicon map, IC pinouts, and safe rework of the 30344 smart driver.34High-Speed Logging — KWP2000 $2C packet budgeting, FTDI latency, and a 50 Hz streaming client.35Engine Speed Sensing — The 60-2 reluctor, zero-crossing capture, cam sync, and high-rpm tooth loss.36Knock Sensor Recalibration — Why forged pistons and solid mounts cause false knock, and how to re-gate it.37External Wastegates — 4-port solenoid pneumatic physics and the full LDR recalibration for it.38Harness Fabrication — Wire gauge budgets, Raychem spec, and the one rule about crimping terminals.39Glossary & Acronyms — The master alphabetical dictionary of Bosch Motronic symbols and acronyms.40Idle Speed Control — Dual-path idle control and recalibrating it for aggressive high-lift cams.41Wall Wetting & Transients — Phase-equilibrium wall-film physics and retuning transient fueling.42Intake Resonance (SRU) — Helmholtz resonance in the intake, SRU maps, and turbo conversion deletes.43High-Lift Camshafts — Camshaft profiles, valve-to-valve interference, and the software protocol for them.44Pattern Matching & XDF Porting — Fuzzy binary signature matching and a standalone XDF porting engine.45Secondary Air Injection — SAI chemistry, the diagnostic flow test, and a three-layer software elimination.46EGR & Backpressure — Internal EGR thermodynamics, the BGMS backpressure model, and big-turbo retuning.47Altitude & Turbo Protection — Altitude compensation, compressor maps, and turbo over-speed protection.48Tank Ventilation (N80) — Purge valve dynamics, the FTE vapour observer, and deleting it for track use.49Misfire Detection — Segment-time misfire detection and the lightweight-flywheel false positive.50EGT Model & Component Protection — The differential EGT observer, Bauteileschutz, and why dyno tuning breaks it.51Rear O2 & Catalyst — Catalyst oxygen storage, the rear-lambda trim loop, and rear O2 elimination.52Cooling Fans & Thermostat — Coolant sensing, the fan module, and mapped thermostats with torque reserve.53Launch Control & Anti-Lag — 2-step launch control, rally anti-lag, and rolling launch firmware.54Flash Map & Task Tree — Complete flash topology, sector table, and the real-time task call tree.55Fuel Pumps & Rail Pressure — Fuel pump control, return vs returnless rails, and high-flow pump sizing.56Alternator & Battery Voltage — Alternator load sensing, battery-voltage dead-time compensation, dwell scaling.57Vehicle Speed & Boost by Gear — Vehicle speed sensing, gear detection, and progressive boost-by-gear tables.58Brake & Clutch Interlocks — Brake and clutch plausibility interlocks, and unlocking left-foot braking.59Post-Dyno Verification — Pre-flight audit, logging setup, datalog heuristics, and LTFT pass/fail criteria.60

60 chapters, 332 shared-symbol connections. Nodes are keyboard-reachable: Tab to move, Enter to open.

The same graph as a list

60 of 60 chapters
Chapters ordered by how many cross-reference connections they have
ChChapter Connections
06Memory Geometry & Axes34
02Bosch Project Taxonomy33
25Troubleshooting & Failsafes32
13121-Pin Harness27
03Benchmark Calibrations26
07DFPM & Emissions Strategy22
12RAM Logging & .ecu Files20
45Pattern Matching & XDF Porting19
09Donor ECU Conversion18
05Cross-Flash Clusters17
14Code Hooks & Patching16
55Flash Map & Task Tree16
60Post-Dyno Verification16
16Torque Model & Inversion15
11Flash Checksum Hierarchy14
31MAFless / Speed Density14
10Serial EEPROM & Immo13
21Cold Start Enrichment12
23Drivetrain CAN Bus12
28EVAP & Leak Detection Pump12
34PCB Repair & IC Pinouts12
35High-Speed Logging12
46Secondary Air Injection11
15Injector Mathematics10
17Boost Control & LDR PID9
27Diverter Valve N2499
32Anti-Jerk Damping9
44High-Lift Camshafts9
56Fuel Pumps & Rail Pressure9
57Alternator & Battery Voltage9
18Knock Control & BTS8
19VVT Cam Phasing8
30Water-Methanol Injection8
37Knock Sensor Recalibration8
39Harness Fabrication8
49Tank Ventilation (N80)8
51EGT Model & Component Protection8
54Launch Control & Anti-Lag8
58Vehicle Speed & Boost by Gear8
59Brake & Clutch Interlocks8
22E-Gas Throttle Control7
38External Wastegates7
41Idle Speed Control7
42Wall Wetting & Transients7
48Altitude & Turbo Protection7
08Engineering Recommendations6
24Flex-Fuel / Ethanol6
26Wideband O2 & CJ1256
33Transmission Interfacing6
36Engine Speed Sensing6
40Glossary & Acronyms6
43Intake Resonance (SRU)6
50Misfire Detection6
52Rear O2 & Catalyst6
53Cooling Fans & Thermostat6
47EGR & Backpressure2
01Executive Summary0
04DAMOS-to-ECU Matrix0
20Bench Flashing & BSL0
29Dwell & Ignition Coils0
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